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Woodshop Math

Project plan · Outdoor

3 × 4 m Ground-Level Deck: Decking Boards, Gaps and Screws

Decking for a 4 × 3 m surface with boards running the long way: 21 rows of 140 mm boards at 5 mm gaps, worked through for both metric and imperial stock. The plan covers the surface only and assumes a separately designed frame.

AUSV Systems

Calculated plan · Last updated

21 rows · 140 mm boards · 5 mm gaps · dashed: 10 joists4 m3 m
Difficulty
Intermediate
Time
4 days
Surface
4 × 3 m
Rows
21 × 140 mm
Est. cost
≈ $534

Cut list

PartQtySize L × W × T (mm)Material / source
Deck board rowTrim about 200 mm from each board204000 × 140 × 22140 × 22 mm decking4.2 m board
Final row, rippedRipped by 40 mm, or left to overhang14000 × 100 × 22140 × 22 mm decking4.2 m board

Kerf allowance: 3 mm per cut.

Layout

× 20Deck board row4,000 mmoffcut 200 mm× 1Final row, ripped4,000 mmoffcut 200 mm
21 × Decking × 4.2 m, allocated by the Cut List Optimizer. Hatched area is offcut.

How the numbers were checked

Deck Board Calculator, metric
21 rows, 20 boards of 4.2 m before waste, 22 with 10% waste (84 linear m).
Deck Board Calculator, imperial stock
5½ in boards at ³⁄₁₆ in gaps: 21 rows, 22 boards of 14 ft with 10% waste.
Row-by-row check
One full-length board per row needs 21 boards, so the 22 bought leave 1 spare for defects.
Coverage
21 rows cover 3,040 mm, 40 mm more than the 3000 mm width.

Build steps

Assumptions

  • Unit prices are assumed 2026 retail figures in US dollars for illustration only, not supplier quotes. Replace them with local prices before budgeting.
  • This deck estimate covers surface deck-board quantities only. Deck framing materials, including joists, beams, posts, footings and perimeter framing, are not included.
  • Joist count assumes 450 mm maximum centres and is used only to estimate screws.
  • Boards are 140 mm wide as supplied. Measure your decking, because actual widths vary by product.

Safety and scope

  • This is not engineering advice. Joist size, span, footings and fixings must be designed to local building rules and the decking manufacturer's instructions.
  • Check whether your deck needs a permit or must meet height, balustrade or setback rules under local regulations.
  • Wear eye protection and a dust mask when cutting treated or composite decking.
  • Planning estimates only — verify before you buy or build. Read the disclaimer.
Quantity basis for each material
Deck board, 140 × 22 mm × 4.2 m
Deck Board Calculator result including 10% waste.
Stainless deck screws, box of 250
420 screws: 21 rows × 10 joists × 2, plus 5% spare = 441.
Gap spacers, 5 mm
Keeps the 5 mm gap consistent between rows.